AFR80-1 Air In Line Moisture Filter

1.Introduction of AFR80-1 Air In Line Moisture Filter

The AFR80 - 1 oil/water separator is a high-performance unit designed for use with air pumps.

The compact design of this oil-water separator makes it easy to install on the output side of the air pump, with a convenient and solid connection that ensures no loosening or leakage during use. The casing is made of durable material, which can effectively resist the collision and abrasion in daily use and adapt to various complex working environments.

2.Parameter of AFR80-1 Air In Line Moisture Filter

AFR80-1 Air In Line Moisture Filter

Roughness of filter element: 40um

Adjustment pressure range: 0.05-0.85mpa

Maximum adjustable pressure: 0.85mpa

Guaranteed pressure resistance: 1.5mpa

Use temperature range: 5-60℃

3.Features

The AFR80-1 oil/water separator is a high-performance product designed for air pumping systems with a number of significant features.

First of all, it offers excellent separation efficiency. Using advanced multi-stage filtration and agglomeration technology, it can quickly and accurately capture tiny oil and water droplets in the compressed air, ensuring that the separated compressed air has very low oil and water content, providing a pure and dry air source for downstream pneumatic equipment.

Secondly, the large processing flow rate is one of its advantages. Even when the pump is running at high load and the compressed air output is high, the AFR80-1 is able to separate the oil and water stably and efficiently, which meets the needs of industrial production for processing large quantities of compressed air.

In addition, the oil-water separator is compact, lightweight and easy to install, whether it is a new air pump system or an upgrade of an existing system, it can be easily installed without taking up too much space.

In addition, the AFR80-1 has an intelligent automatic drainage function. Its internal sensing device can automatically open the drain valve to drain oil and water according to the amount of separated oil and water accumulation, without the need for frequent manual operation, which greatly saves labor and time costs.

In terms of durability, the AFR80-1 is made of high-quality, wear- and corrosion-resistant materials, and its internal core components have been specially treated to provide a long service life and maintain stable performance under long-term, continuous operation.

Last but not least, AFR80 - 1 also has good compatibility with most models of air pumps on the market, which is widely applicable to the compressed air processing needs of different industries and scenarios.

4.Selling Points

1. Highly efficient separation technology

The AFR80-1 oil-water separator utilizes a combination of advanced physical separation and adsorption technologies. The internal filtration media has a special microstructure and surface characteristics that enable efficient adsorption and interception of oil mist and tiny water droplets in compressed air. Its unique agglomerating element can induce the tiny oil droplets to agglomerate with each other to form larger oil droplets, thus accelerating the process of oil-water separation, and the separation efficiency can reach more than 99%.

For example, the compressed air generated by the air pump used in the automobile maintenance workshop, after the AFR80-1 oil-water separator treatment, the oil mist content in the output compressed air can be reduced to less than 0.01mg/m³, which greatly improves the quality of compressed air.

2. High flow rate capacity

The oil-water separator has excellent flow capacity, the maximum flow rate can reach [specific flow rate value] m³/min, which can meet the needs of large industrial air pumps or multiple air pumps working at the same time. The internal flow path design has been optimized to reduce airflow resistance, ensuring stable separation and low pressure loss even under high flow conditions.

For example, in a production plant with several air tools, even if several air pumps are running at the same time, the AFR80-1 is able to handle the large amount of compressed air generated in a timely and efficient manner to ensure the normal operation of each piece of pneumatic equipment.

3. Low pressure loss

The AFR80-1 has been designed with pressure loss in mind. By optimizing the internal structure and the layout of the filter media, the pressure loss of compressed air when passing through the oil-water separator is controlled at a very low level, usually less than [specific pressure loss value] kPa. This helps to maintain the stability of the outlet pressure of the air pump, reduces the energy consumption of the air pump, and improves the working efficiency of the whole pneumatic system.

In an automated production line that requires high accuracy and stability of air pressure, the low pressure loss characteristic of the AFR80 - 1 ensures that each pneumatic actuating element can work accurately and reliably, improving product quality and production efficiency.

4. Automatic Drainage and Sewage Function

Equipped with an intelligent automatic drain and drain system. Through the cooperative work of liquid level sensor and electronic controller, when the separated oil-water mixture reaches a certain liquid level, the drain valve and sewage valve will open automatically, discharging the oil and water in time, avoiding the effect of separation due to the accumulation of too much liquid. At the same time, the system can also be set according to the user's needs of the time interval and period of drainage and sewage discharge, to achieve automation and personalized operation.

In the industrial production environment of continuous operation, the automatic drainage and sewage function can reduce manual intervention, lower maintenance costs, and improve the operational reliability and stability of the equipment.

5. Corrosion resistance and durability

The housing and key internal components of AFR80-1 are made of high-strength, corrosion-resistant materials, such as stainless steel, aluminum alloy, etc., and undergo a special surface treatment process, which is capable of resisting the erosion of moisture, oil, and other chemical substances in compressed air. Its filter media and sealing elements have good wear resistance and anti-aging performance, long service life.

In industries with highly corrosive environments, such as chemical industry and marine industry, AFR80-1 can operate stably for a long time without frequent replacement of parts, which reduces the total life cycle cost of the equipment.

6. Visualized monitoring and alarm function

The equipment is equipped with a transparent liquid level observation window and a pressure indicator gauge, which allows users to visualize the liquid level condition and working pressure inside the equipment. In addition, it is also equipped with a fault alarm function. When the equipment has problems such as clogged filter element, abnormal pressure, drainage failure, etc., it will send an alarm signal to the user in time through the sound and light alarm to remind the user to carry out maintenance and repair.

In the unattended working scenario, the visualization monitoring and alarm function can discover the abnormal situation of the equipment in time, and guarantee the safe operation of the equipment and the continuity of production.

7. Easy maintenance and replacement of filter cartridges

AFR80-1 has a simple and reasonable structural design, and the filter element can be replaced easily and quickly. The user only needs to open the housing of the unit to easily remove the old cartridge and replace it with a new one, without the need for specialized tools and complicated operating procedures. A detailed maintenance manual and operating instructions are provided for routine maintenance.

5.Safety Precautions

1. Installation and connection safety

    - When installing the AFR80-1 oil-water separator, make sure that the air pump is turned off and the power supply is disconnected to prevent injury from accidental startup.

    - Correctly connect the oil-water separator with the air pump and piping according to the requirements of the product manual. The connections should be tightened securely to prevent gas leakage due to loosening or detachment during operation.

    - Check the sealing of the connecting piping, you can use soapy water and other leakage detection, if there is any leakage should be repaired or replace the seals in a timely manner.

2. Pressure safety

    - Understand the maximum output pressure of the air pump and the working pressure range of the oil-water separator, make sure the output pressure of the air pump is within the permissible range of the oil-water separator to avoid damage to the equipment or safety accidents caused by over-pressure operation.

    - Install suitable pressure safety valve and pressure monitoring instrument, when the pressure exceeds the set value, the safety valve can automatically relieve the pressure to protect the equipment and personnel safety.

3. Electrical safety

    - If the oil-water separator is equipped with electrical control parts or automatic drainage device, make sure that the electrical connection meets the electrical safety standards and is well grounded to prevent electric shock accidents.

    - Avoid electrical connection and operation in wet, watery or flammable and explosive environments.

4. Operation and maintenance safety

    - During the operation of the oil-water separator, do not disassemble or open the equipment shell at will to avoid injury caused by high-pressure gas or internal parts.

    - When carrying out maintenance and cartridge replacement, turn off the gas pump first to release the pressure in the system, and then operate after the pressure is completely released.

    - The replaced cartridge should be properly disposed of to avoid environmental pollution or fire hazards caused by residual oil.

5. Environmental safety

    - Separated oil and water should be collected and treated in accordance with environmental regulations, and should not be discharged at will to prevent pollution of soil and water.

    - The oil-water separator should be installed in a well-ventilated and dry environment, away from fire, heat and flammable and explosive substances.

6. Regular inspection and maintenance

    - Regularly check the appearance of the oil-water separator, connection parts, pressure instruments, safety valves, etc., to ensure that the equipment is free from damage, leakage and abnormality.

    - According to the requirements of the product specification, replace the filter element and carry out equipment maintenance regularly to ensure the normal operation and separation effect of the oil-water separator.

7. Training and operation standardization

    - Operators should receive professional training and be familiar with the operation methods, safety precautions and emergency measures of the oil-water separator.

    - Strictly follow the operation regulations, and do not operate in violation of the law or change the operation parameters of the equipment without authorization.

Customer Concerns and FAQs

Q1: What is an AFR80-1 oil-water separator?

A1:The AFR80-1 oil-water separator is a compact and efficient system designed to separate oil from water in various industrial and commercial settings. It is particularly useful in applications where oil-contaminated wastewater is a concern, such as in automotive workshops, manufacturing plants, and food processing facilities.

Q2: How does the AFR80-1 oil-water separator work?

A2:The AFR80-1 oil-water separator operates on the principle of gravity separation, enhanced by coalescing technology. Wastewater enters the separator, where oil droplets coalesce into larger globules and rise to the surface due to their lower density. Clean water then exits the bottom of the separator, while the oil is collected for disposal or recycling.

Q3: What are the main features of the AFR80-1 oil-water separator?

A3:The AFR80-1 oil-water separator is known for its robust construction, high separation efficiency, and ease of maintenance. It typically includes features such as durable materials, a compact design, and an automatic oil skimming system. These separators are engineered to handle a wide range of flow rates and oil concentrations.

Q4: What types of oils can the AFR80-1 oil-water separator handle?

A4:The AFR80-1 oil-water separator is capable of separating a variety of oils, including light oils, heavy oils, and emulsified oils commonly found in industrial wastewater. It is designed to handle both free-floating oils and emulsified oils.

Q5: How do I maintain the AFR80-1 oil-water separator?

A5:Regular maintenance is essential to ensure the AFR80-1 oil-water separator continues to operate effectively. This includes periodic cleaning of the coalescing media and skimming the oil from the surface. It is also important to check the flow rates and adjust the operation as necessary to maintain optimal separation efficiency.

Q6: Are there any safety precautions I should take when using the AFR80-1 oil-water separator?

A6:Yes, safety is paramount when operating an oil-water separator. Always follow the manufacturer's safety guidelines and use appropriate personal protective equipment (PPE) when performing maintenance or inspections. Ensure that the separator is installed in a well-ventilated area to prevent the buildup of potentially hazardous gases.

Company Profile

BSS Pneumatic Tools Co., Ltd. is a leading enterprise specializing in the research and development and sales of pneumatic tools, with 15 years of industry experience. The company is committed to providing high-quality products such as air spray guns, pneumatic tools，grease injectors,and paint sprayers to meet the needs of various industries. BSS Pneumatic Tools has established a good reputation in the market with its outstanding product performance and high-quality customer service. We look forward to becoming your long-term partner in China.

Adhering to the service concept of "customer-centric," the company provides convenient and fast services through cooperation with over 1,000 distributors. The sales hotline of BSS Pneumatic Tools is 0576-86978456